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Electric Wheelchair Spare Parts - ZVCARE

Electric Wheelchair Spare Parts

Factory-direct replacement components ensure continuous operation, eliminate downtime, and reduce long-term maintenance costs for institutional fleets and service centers.

100+ Components
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Technical Support
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Electric Wheelchair Controllers

Precision control systems deliver responsive speed management and reliable signal transmission across multiple wheelchair models, reducing service calls and extending equipment lifespan.

Wheelchair Controller

Multi-Model Compatibility

Compatible with EW8710, EW8722, and legacy models, our controllers eliminate inventory complexity by fitting 80% of institutional wheelchairs through standardized 24V connections and mounting patterns.

Controller Speed Control

Smooth Speed Control

Progressive acceleration curves and electromagnetic braking systems prevent sudden movements, reducing user anxiety and liability risks while improving safety compliance for institutional operators.

Easy Controller Replacement

Easy Replacement

Plug-and-play design with color-coded connectors enables technicians to complete controller swaps in under 15 minutes, minimizing wheelchair downtime and maximizing fleet availability during peak usage periods.

Get detailed controller compatibility charts and technical specifications

Download Controller Guide

Electric Wheelchair Motors

High-torque motor solutions provide powerful propulsion across diverse terrain while maintaining quiet operation, suitable for both indoor institutional settings and outdoor mobility applications.

Electric Wheelchair Motor

Multiple Power Ratings

Choose from 250W, 350W, and 500W motors to match specific load requirements and terrain conditions, with higher wattage options delivering 30% more torque for bariatric applications and incline navigation.

Brushless Motor

Quiet & Durable

Brushless motor technology reduces noise levels to under 55dB while eliminating brush replacement maintenance, cutting long-term service costs by 40% compared to traditional brushed motors.

Weatherproof Motor

Indoor & Outdoor Ready

IP54-rated weatherproof housing protects against dust and water splashes, ensuring reliable operation in diverse institutional environments from hospital corridors to outdoor rehabilitation facilities.

Compare motor specifications and power requirements for your fleet

Request Motor Datasheet

Lithium Batteries for Power Wheelchairs

Export-compliant lithium battery systems deliver extended range and faster charging cycles, reducing operational costs while maintaining full transportation documentation for international shipments.

Lithium Battery 24V 36V

Multiple Voltage Options

Available in 24V and 36V configurations to match existing wheelchair systems, our batteries integrate seamlessly with original equipment while offering 20% longer runtime than lead-acid alternatives of similar weight.

24V / 36V Available
High Capacity Battery Pack

Capacity Range 10Ah-20Ah+

Scale battery capacity from 10Ah for lightweight transport models to 20Ah+ for heavy-duty applications, with energy density optimization providing up to 25km range on a single charge for standard wheelchairs.

Up to 25km Range
UN38.3 Certified Battery

Export Certified

Full UN38.3 testing and MSDS documentation included with every battery shipment, ensuring smooth customs clearance and compliance with international air freight regulations for global distributors.

UN38.3 & MSDS

Download battery certification documents and shipping guidelines

Get Battery Certificates

Electric Wheelchair Battery Chargers

Smart charging systems match voltage and current requirements precisely, incorporating multiple safety protections that prevent overcharging damage and extend battery service life by up to 30%.

Smart Battery Charger

Precision Voltage Matching

Automatic voltage detection (24V/36V) and adjustable current output (2A/5A) eliminate compatibility concerns, with intelligent charging algorithms optimizing power delivery based on battery chemistry and state-of-charge.

Protected Charger

Multi-Layer Protection

Built-in safeguards against overcurrent, overvoltage, overtemperature, and short circuits protect both charger and battery, with auto-shutoff when charging completes to prevent degradation from extended connection.

Universal Plug Charger

Global Plug Compatibility

Available with US, EU, UK, and AU plug configurations for international markets, with universal 100-240V AC input supporting global deployment without voltage converters or regional inventory complications.

Select the right charger configuration for your market requirements

View Charger Options

Electric Wheelchair Wheels & Casters

Durable wheel assemblies combine anti-slip tread patterns with wear-resistant materials, reducing rolling resistance for improved battery efficiency while maintaining traction across varied surfaces.

Wheelchair Wheels Casters

Complete Wheel Range

Front caster wheels (8-inch) and rear drive wheels (12.5-24 inch) available in PU solid and pneumatic options, with bearing assemblies pre-installed for immediate replacement without specialized tools.

Anti-Slip Wheelchair Wheel

Anti-Slip Performance

Textured tread patterns on PU wheels provide superior grip on tile, linoleum, and smooth concrete floors common in institutional settings, reducing slip incidents by 60% compared to standard smooth wheels.

Easy Wheel Replacement

Quick Replacement

Standard axle diameters and mounting hardware enable 10-minute wheel changes with basic hand tools, minimizing wheelchair downtime and allowing maintenance staff to swap wheels on-site without factory service.

Get wheel size recommendations for your wheelchair models

Request Wheel Guide

Seat & Back Cushion Accessories

Ergonomic cushion designs enhance user comfort during extended sitting periods while facilitating easy maintenance through removable covers that withstand frequent cleaning cycles.

Breathable Wheelchair Cushion

Breathable Materials

Mesh fabric construction and ventilation channels promote airflow, reducing heat buildup and moisture accumulation that can cause discomfort during prolonged wheelchair use in institutional environments.

Pressure Relief Cushion

Pressure Relief Design

Multi-density foam layers distribute body weight evenly across the seating surface, reducing pressure points that contribute to tissue damage and improving user comfort scores by 40% in clinical evaluations.

Washable Wheelchair Cushion

Easy Maintenance

Zippered removable covers enable quick cleaning between users, with water-resistant inner liners protecting foam cores from spills and incontinence incidents common in healthcare settings.

Explore cushion options for enhanced user comfort and hygiene

View Cushion Catalog

Additional Wheelchair Accessories

Comprehensive accessory inventory supports complete wheelchair maintenance and upgrades, from structural components to safety features that enhance functionality and user protection.

Wheelchair Armrests

Armrests

Fixed, removable, and height-adjustable armrest options accommodate diverse transfer needs and user preferences, with padded surfaces providing comfort during extended use.

Wheelchair Footrests

Footrests

Swing-away and elevating footrest assemblies improve wheelchair accessibility and leg positioning, with adjustable height ranges fitting users from 4'10" to 6'4" tall.

Anti-Tip Wheels

Anti-Tip Wheels

Rear-mounted anti-tip devices prevent backward wheelchair tipping during incline navigation or sudden stops, reducing liability exposure for institutional operators by 75%.

Controller Brackets

Controller Brackets

Universal mounting brackets secure controllers to various armrest configurations, with tool-free adjustment enabling optimal positioning for right or left-hand operation.

Wiring Harness Cables

Wiring Harness

Pre-assembled cable bundles with color-coded connectors simplify electrical repairs, reducing diagnostic time by 50% and preventing wiring errors during component replacement.

Wheelchair Safety Belts

Safety Belts

Adjustable restraint systems with quick-release buckles improve user security during transport while meeting institutional safety compliance requirements for wheelchair operation.

Browse the complete accessory catalog for your spare parts needs

View All Accessories

Compatibility & Model Matching

Comprehensive compatibility documentation reduces ordering errors and returns, ensuring proper fit and function across diverse wheelchair models in your fleet.

Compatibility Chart

Model Cross-Reference

Detailed compatibility charts map parts to specific wheelchair models, including EW8710, EW8722, EW8703, and legacy series, with cross-reference numbers for OEM equivalents.

Voltage Connectors

Voltage & Connector Notes

Clear electrical specifications prevent mismatched components, with connector type photos and wiring diagrams included for 24V and 36V system differentiation.

Parts Upgrade

Replacement vs Upgrade

Parts clearly categorized as direct replacements or performance upgrades, with compatibility notes explaining when upgrades require additional modifications or supporting components.

Access our compatibility database and technical support team

Check Compatibility

Quality Control & Testing

Multi-stage quality verification ensures every component meets performance standards before shipment, reducing field failures and warranty claims that disrupt institutional operations.

Quality Inspection

Incoming Inspection

100% visual inspection and dimensional verification on raw materials catch defects before production, with rejected batches documented for supplier feedback and continuous improvement initiatives.

Functional Testing

Functional Testing

Motors undergo load testing, controllers verify signal response, and batteries complete charge-discharge cycles before packaging, with performance data logged for traceability and quality analysis.

Battery Certification

Battery Compliance

Lithium batteries ship with UN38.3 test reports, MSDS documentation, and transport classification papers, ensuring customs clearance and legal compliance for international shipments to 50+ countries.

Review our quality assurance protocols and certification documents

Request Quality Reports

OEM/ODM for Accessories

Private label programs transform standard components into branded products, enabling distributors to build proprietary parts businesses while leveraging our manufacturing expertise and quality systems.

Custom Logo Branding

Logo Labeling

Apply your branding to battery housings, controller faceplates, and cushion tags with laser engraving or UV printing that withstands 5+ years of handling, transforming generic parts into company-specific inventory.

Custom Manufacturing

Custom Specifications

Modify battery capacities, adjust controller speed profiles, or alter cushion dimensions for market-specific requirements, with engineering support included for orders exceeding 500 units per SKU.

Bulk Supply

Bulk Supply Support

Establish buffer stock agreements maintaining 30-90 days inventory for rapid reorder fulfillment, with annual volume commitments unlocking 15-25% pricing discounts based on total spend tiers.

Launch your private label accessory line with factory-direct customization

Start OEM Program

Packaging, MOQ & Lead Time

Flexible ordering terms accommodate both sample evaluation and volume production needs, with streamlined logistics ensuring timely delivery for inventory replenishment and urgent repairs.

Product Packaging

Individual or Bulk Packing

Single-unit retail packaging with product information and installation guides serves end-user sales, while bulk cartons (10-50 units) reduce shipping costs for service center inventory by 40%.

Minimum Order Quantity

MOQ by Part Type

Controllers and motors: 10 units minimum. Batteries: 20 units. Wheels and cushions: 50 units. Small accessories (brackets, cables): 100 units. Sample orders available for evaluation before commitment.

Production Schedule

Production Timeline

Stock items ship within 3-5 business days. Custom configurations require 15-20 days for production. Large volume orders (500+ mixed units) allocate 25-35 days including quality inspection and export documentation.

Get detailed MOQ requirements and delivery schedules for your order

Request Quote

Frequently Asked Questions

Quick answers to common spare parts inquiries help distributors and service centers make informed purchasing decisions.

Are parts compatible with other wheelchair brands?

Many components use industry-standard specifications and can fit multiple brands. Controllers with 24V systems and standard 6-pin connectors work across most Chinese-manufactured wheelchairs. Wheels with common axle diameters (12mm, 14mm) often interchange. Contact our technical team with specific model numbers for compatibility confirmation before ordering.

Can lithium batteries be shipped by air freight?

Yes, our lithium batteries ship via air with proper UN38.3 certification and IATA-compliant packaging. We provide all required documentation including test reports, MSDS sheets, and dangerous goods declarations. Note that some carriers limit lithium shipments to 30kg per package under Section II regulations. Sea freight remains more economical for orders exceeding 100 batteries.

How do I confirm correct controller matching?

Send us three details: 1) Existing controller model number (usually printed on the unit), 2) Motor type (brushed or brushless), 3) Voltage system (24V or 36V). We'll cross-reference our compatibility database and recommend the appropriate replacement. Photos of your current controller's connector layout help verify compatibility before shipping.

What warranty coverage applies to spare parts?

Controllers and motors carry 12-month warranty against manufacturing defects. Lithium batteries warrant 6 months or 300 charge cycles. Wear items (wheels, cushions, cables) have 90-day defect warranty but normal wear exclusions apply. We replace defective parts at no cost including return shipping for orders over $500.

Do you offer technical support for installation?

Yes, our engineering team provides installation guidance via email with typical 24-hour response times. For complex repairs, we can arrange video calls to walk technicians through procedures. Installation manuals with photos accompany most electronic components. Wiring diagrams available upon request for custom applications.

Have more questions about our spare parts? Our team is ready to help

Contact Technical Support

Partner With ZVCARE for Reliable Parts Supply

Join 150+ service centers and distributors worldwide who trust ZVCARE for comprehensive wheelchair spare parts inventory. Get factory-direct pricing, technical support, and fast delivery for your maintenance and repair operations.